PRODUCTS FOR FOUNDRY

EUSKATFUND designs and manufactures a wide range of furan resins with excellent characteristics:

✓ Molds with high mechanical resistance and good thermal shock behavior.

✓ Low addition of binders.

✓ Low viscosity.

✓ Low emissions during the molding and melting phase.

✓ Very reactive systems to obtain the best performance in the most demanding Fast Loops.

✓ Slower systems to be able to work large molds that are difficult to attack, in extreme temperature conditions, both ambient and hot and highly acidic sands.

Special mention should be made of the systems free of Formaldehyde, Phenol, Nitrogen and water, which guarantee a good surface quality of the parts, without metal/mold reaction, especially in nodular iron and steel parts.

EUSKATFUND designs and manufactures a range of alkaline phenolic resins with excellent characteristics:

✓ The URSET range of resins do not contain Nitrogen or Sulfur.

✓ Particularly suitable for steel casting.

✓ As it is not an exothermic system, it minimizes the problem of hot cracks in steel castings.

✓ This system facilitates excellent demolding.

✓ Emissions, both in the molding phase and in the casting phase, are very low.

✓ The process does not generate harmful or irritating odors, thus improving the workplace.

We have soda-based resins, suitable for working with mechanically recovered sand, achieving very good mechanical characteristics.

Potash-based resins are recommended for foundries that always work with new sand.

EURCAST-FOAM SiC ceramic foam filters are used in the casting of Lamellar Iron and Spheroidal Iron parts up to a temperature of 1,500ºC.

✓ Foam filters help achieve lower production cost and improve the quality of the final casting.

✓ Significant savings in molten metal (elimination of up to 50% of the weight of the casting system).

✓ Lower rejection rate and lower cost of finishing operations (work tools).

✓ Improved properties of the cast part (greater homogeneity, precision of shape, better surface finish).

✓ Homogeneous porous structure with a minimum of obstructions.

✓ Fast filling with minimal heat loss.

✓ High pouring capacity and flow rate.

EURCAST-FOAM ZR (Zr02) ceramic foam filters are used for filtering steel alloys up to a temperature of 1,700ºC.

✓ Foam filters help achieve lower production cost and improve the quality of the final casting.

✓ Significant savings in molten metal. Elimination of up to 50% of the weight of the casting system and simplification of the design and filling system.

✓ Lower rejection rate and lower cost of finishing operations (work tools and time).

✓ Improved mechanical properties of the cast part (greater homogeneity, shape precision, better surface finish).

✓ Fast filling with minimal heat loss.

✓ High pouring capacity and flow rate.

✓ Filters can be placed in different positions within the casting system.

Ceramic foam filters whose main raw material is AL2O3.

AL ceramic foam filters, for application in foundries, are designed for the filtration of aluminum and aluminum alloys up to a temperature of 1,200 °C, especially for gravity casting in sand, ceramic or metal shell moulds.

✓ Foam filters help achieve lower production cost and improve the quality of the final casting.

✓ Very light.

✓ Filters can be placed in different positions within the casting system.

✓ Homogeneous porous structure with a minimum of obstructions.

✓ High pouring capacity and flow rate.

CHARACTERISTICS

✓ Working process especially suitable for the casting of steel, nodular iron and aluminum.

✓ An advantage of this process is that the binder does not contain Nitrogen or Sulfur, and the Carbon level is very low.

✓ The good thermostability of the system prevents cracks in the cores so, in many cases, it is not necessary to apply refractory coating to protect them.

EURCAST sleeves are used in casting pieces of sheet iron, spheroidal iron, steels, aluminum and copper alloys.

CHARACTERISTICS

✓ Insulating and Exothermic Sleeves.

✓ Conical, cylindrical, oval, precision insertable sleeves, casting sleeves with built-in filter.

✓ EUSKATFUND sleeves prevent defects resulting from contraction.

✓ Improves smelting performance.

✓ Significant improvement in the amount of metal poured, improving performance.

✓ Significant improvement in deburring and cleaning operations.

✓ BREAKER CORE. Composed of silica sand and chromite sand, resistant and without reaction. Flat, conical and oval breaker core.

High quality steel shot, suitable for use in any shot blasting operation.

✓ Bainitic microstructure, free of cracks, which is achieved in the tempering process due to the use of selected scrap with low Carbon, Sulfur and Phosphorus content.

✓ Low Carbon shot blasts harden, up to 46-49 HRC, in the first shot blasting cycles, due to their higher manganese content.

✓ The low Carbon and high Manganese content grits are resistant to impacts, being more tenacious and resistant to wear, improving their performance.

✓ Wear occurs due to the detachment of layers, like in an onion, in 80% of its useful life.

✓ Less amount of broken shot will cause less wear on the blades, turbine and shot blasting machine in general.

✓ Steel Shot grit recommended for working in foundries, forges, rolling and calibrating mills, machinery construction, automotive, aeronautics and structural steel industries.

✓ It contains around 25% iron and 75% Silicon in its structure.

✓ Increases mechanical resistance.

✓ Minimizes iron oxidation, protecting it against wear and corrosion.

✓ Low electrical conductivity

✓ Used as a base for the manufacture of inoculants and nodulizers.

✓ It contains around 25% iron and 75% manganese.

✓ Increases resistance and hardness.

✓ Increases toughness and reduces the chances of fractures.

✓ Deoxidizing and desulfurizing agent.

✓ Increases corrosion resistance.

✓ Improves resistance to high temperatures.

✓ Recarburant and deoxidizer for iron and steel foundries.

✓ Alternative, in the charge, of graphite and Ferro Silicon.

✓ It decomposes in an exothermic reaction that raises the temperature of the broth, saving energy.

✓ Extends the life of the furnace refractory.

✓ The slag generated is more consistent allowing for easier removal from the furnace.

Special Sand, used for Mouldmaking and Coremakin, with a high percentage of Chromium, which gives special characteristics to the molds and cores, avoiding various metal-mold problems.

CHARACTERÍSTICS

✓ Excellent properties at high temperatures. Heat resistant.

✓ High resistance to liquid metal penetration.

✓ High thermal conductivity.

✓ Low thermal expansion.

✓ Compatible with all molding and machining binding systems.

✓ Constant granulometry.

✓ Recurrently used in the molding of large pieces of iron and steel.

✓ Compared to silica sand, it is less reactive with manganese oxide, thus reducing the problems of calcination and metal-mold reactions.

CERAMSAND ceramic sand is a synthetic sand, crystalline silica sand-free, made from high-quality bauxite. It is produced using a unique manufacturing process that creates a ceramic bead with a uniformly spherical grain shape and a smooth surface.

CERAMSAND ceramic sand is an effective replacement for silica sand, chromite sand and olivine sand in various molding and core systems, as well as for 3D printing.

CHARACTERISTICS

✓ Free of crystalline silica sand.

✓ High termal stability.

✓ Low termal expansion.

✓ High refractoriness.

✓ Excellent flowability.

✓ Low binder consumption.

✓ Easy shakeout.

✓ Good Surface finish of casting.

✓ Compatible with all molding binder and core systems.

✓ Reusable and recyclable.

Additive used for mouldmaking and coremaking sands, which can be used in various percentages depending on its application and type of part.

CHARACTERISTICS

✓ It exponentially improves the results obtained with natural magnetites.

✓ Great cooling capacity

✓ High oxide absorption capacity during casting, reducing gas defects (pinhol).

✓ Improves the permeability and mechanical resistance of the mold or core.

✓ Reduction in the percentage of binder.

✓ Improves the fluidity of the mixture.

✓ Reduces shiny carbon defects.

✓ Reduction of deburring times

Glues for cold curing applications for joining molds and cores.

CHARACTERISTICS

⇒ EUR-COLA NL.
–Inorganic cold glue.
– Used to join specks or molds, agglomerated with resins, which prevents leaks during filling of the mold.
-Also used to seal the covers so that the liquid does not close the air outlets of the core, causing blows.

⇒ EUR-COLA HF.
– Sealing glue, like NL, but denser and more reactive.

⇒ SPEED GLUE PR.1.
– Speed glue, with solvents, for cold cores.
–Used for gluing resin cores or for recovering broken cores.

Plastic cord used to close the two parts of the mold.

CHARACTERISTICS

⇒ CORDON-PLAST
✓ Available in ∅ 4.5; 6; 8; 10; 12; 15 and 20 mm.

✓ Flexible and with high plasticity.

✓ Prevents broth leaks when filling the mold.

✓ Increases the life of molding boxes.

Slag binding agent that is especially indicated for application on slags that have a low viscosity. When these slags are treated with our deslagging agents, they are transformed into a plastic compound that can be easily removed.

Available in:
– Granolumetry 0.4-1.2 mm.
– Granulometry 1.2-2.8 mm.

Powders with high insulating capacity used as a covering layer on ladles and risers. Prevents molten metal from coming into contact with air, which helps prevent rust.

⇒ PIROMAC 100/C. Insulating covering powders for furnaces and ladles.

⇒ FUNKAT E. Exothermic covering powders with high insulating properties for feeders, iron and steel castings.